Manufacturing technology of ERW, LSAW and SSAW steel pipe

  ERW welded pipe manufacturing process

  ERW process normally applied to the pipe below 24 in, 609 mm.

  ERW/HFW Longitudinally Welding Steel Line Pipe (Electric Resistance Welding ) Manufacturing Flow Chart

  Uncoiling – Flattening – Shearing and Butt Welding – Loop Storing – Plate UT – Trimming – Forming – High Frequency Welding – Removal of Inside and Outside Blurs – Ultrasonic Testing – Annealed by Medium Frequency – Air Cooling – Water Cooling – Sizing – Straightness – Cutting Off – Dimension and Initial Surface Inspection – Pipe Ends Beveling – Hydrostatic Test – Ultrasonic Testing of Entire Tube – Off Line Ultrasonic Testing – Ultrasonic Testing for Pipe Ends – Dimension and Final Surface Inspection – Corrosion Resistant Coating – Marking – Pipe Ends Protection – Inspection and Warehousing

  LSAW pipe manufacturing process

  LSAW pipe applied to diameters from 20 in (508 mm) to 40 in (1016 mm).

  LSAW Welded Steel Line Pipe Manufacturing Flow Chart:

  Plate UT – Vacuum Lifting – Ultrasonic Inspection – Edge Milling – Pre Bending – Type J Forming – Type C Forming – Type O Forming – Tack Welding By CO2 Gas Shield Arc Welding – Tab Welding – Inside Welding – Outside Welding – Removal of Tab Plate – Cleaning – Rounding – X Test – Ultrasonic Testing – Washing Before Expansion – Mechanical Expansion – Washing After Expansion – Straightness – Hydrostatic Test – Ultrasonic Testing – Weld Grinding for Pipe Ends – Mechanical Facing – X Ray Test for Body and Both Ends – Ultrasonic Testing for Pipe Ends – Magnetic Particle Inspection For Both Ends – Weighing and Measuring Length – Product Inspection – Outside Coating – Inside Coating – Marking – Packing and Warehousing

  SSAW pipe manufacturing process

  SSAW pipe applied for diameters up to 60 in (1524 mm)

  SSAW Steel Pipe Manufacturing Flow Chart:

  Uncoiling – Flattening – Shearing and Butt Welding – Edge Milling – Preliminary Rolling – Forming – Inside and Outside Welding – Cutting Off – Ultrasonic Testing – X Ray Test – Weld Grinding for Pipe Ends – Expanding at Pipe Ends – Hydrostatic Test – Ultrasonic Inspection – Pipe Ends Beveling – X Test – Production Inspection – Marking – Warehousing

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