博文

目前显示的是 二月, 2019的博文

Residual stress of spiral steel pipe

  Residual stress is the member which has not been exposed to the initial stress loads on the section member already exists many causes, wherein the welding residual stress is a very important one, in addition to the steel in the process will produce stresses involved during welding is a weldment local heating process and then gradually cooled, non-uniform temperature field will allow each part of the weldment uneven deformation, resulting in a variety of welding residual stresses. Internal stress of welded components generated by the welding called welding stresses the role of time can be divided by the instantaneous welding stress and welding residual stress. A welding process, welding stress is called instantaneous instantaneous welding stress, which change over time. After remaining in the weldment welding residual stress is called stress. For steel, the welding residual stress and deformation structure is an important factor affecting the fracture strength, fatigue strength and st...

Advantages of double submerged arc welding straight welded steel tubes

  Water supply is essential for the use of steel pipes and conical steel pipes to cause “secondary pollution” in pipeline transportation. In daily life, the quality of drinking water and the safety of water pipes are the core of people's lives. Metal pipes have four major drawbacks: easy to rust, perishable, easy to leak, and prone to scaling. When the galvanized tapered steel tube is corroded, it will breed various microorganisms. Conical steel pipe. Bacteria in tap water are like tangible killers that constantly force people to be healthy.   In the past 10 years, some wealth-prone countries have enacted legislation or established industry regulations to stop the use of double-sided lsaw steel pipes as drinking water pipes, and it is recommended to use green pipes as the main body, without rust, corrosion and leakage. Excellent pipelines have no scale.   The standards for the implementation of straight seam steel pipes are those allowed by the standards and standards allowed b...

Heat treatment of cold drawn seamless steel tube

  Cold drawn seamless tube is used for high dimensional accuracy mechanical structure, hydraulic equipment and good surface finish cold drawn or cold rolled precision seamless steel tubes. High-precision drawing denotes the outer diameter size precision (tolerance) strict and external surface finish, roundness, straightness good thickness uniformity.   Heat treatment of cold drawn seamless steel pipe :   (1)cold drawn steel annealing: refers to the metal material is heated to the appropriate temperature, to maintain a certain time, and then slowly cooled heat treatment process. Common annealing process are: recrystallization annealing, stress relieving, ball annealing, fully annealed and so on. The purpose of annealing: mainly to reduce the hardness of the metal material, to improve the plasticity, or cutting processing to Liqie pressure processing, reduce the residual stress and improve the uniformity of microstructure and composition, heat treatment, after possible or tissue prep...

SSAW Steel Pipe Weld Defect and Detection

  Because ssaw steel pipe can be made by a coil width continuous forming welding production, easy automation, and using double-sided automatic submerged arc welding type, there are a variety of testing method to check weld quality assurance checks. Therefore, when laying oil pipelines, spiral welded pipe has been widely used. However, in forming the welding process, the process by mistake or due to other reasons mature operation, resulting in a variety of pipe defects generated.   Lack of fusion   No penetration weld means between the base metal and the base metal, not the spaces left by the arc melting, the double-sided spiral welded pipes produced generally in the middle of the weld. Due to the use of double-sided spiral submerged arc welded pipe, it is not automatic weld penetration welded joints of the causes, which is too small for the gap, too small welding current and welding speed is too fast, or if improper wire angle welding arc is caused by partial blow When it is not p...

3PE spiral steel pipe is used in oil and gas pipelines

  3PE anti-corrosion steel pipe for buried pipeline life is critical, the same material pipes buried in the ground for decades and some non-corrosive, and some years it leaks occur. Because they use different outer coating.   In which ordinary steel for use in harsh environmental conditions, there will be severe corrosion, which will reduce the life of the steel pipe, steel pipe anti-corrosion insulation life is relatively long, generally, it can be used under normal circumstances for 30-50 years, and the proper installation and use is also possible to make the pipe network maintenance costs low, anti-corrosion pipe insulation can also set an alarm system, automatic leak detection pipe network failures, accurate knowledge of fault location and will automatically alarm.   3PE anti-corrosion steel pipe insulation performance is good, heat loss is only 25 per cent of the traditional pipe, long run can save relatively large resources, significantly reduce energy costs, and still has a ...

Special Filler Metals of Welded Steel Pipe

  The first one is flux-cored wires. When welding out of position on thick-walled welded steel pipe, it is better to choose gas-shielded flux-cored wire to achieve high deposition rates. This kind of filler metal can weld out of position without a special power, and the flux coating on the wire can be considered as a dam which can hold the molten weld pool in place. Therefore, the flux –cored wires are useful for improving productivity. However, there are some disadvantages when using the flux-cored wires in the welded steel pipe . Higher levels of smoke may be produced and a slag may be generated by the wires. Then both between passes and after the cap pass, the welding operators will need to chip or grind in, which in turn leads to greater downtime for cleanup.   The other kind is metal-cored wires. When welding welded steel pipe, the metal-cored wires are accepted more and more widely. The available diameters of the metal-cored wires range from 0.035- to 1/16-inch. In order to wel...

How to Weld Large Welded Steel Pipe?

  In the welding process of large welded steel pipe, we should pay great attention to the melted region of the work piece and form a molten solder, because the melted region is the connection of cooling and solidifying the material after the pool is formed. Usually, the pressure is required by large diameter thick-walled pipe in welding process. There are many welding energy sources, for example, a gas flame, electric arc, laser, electron beam, friction and ultrasonic.   The first one is a board probe. In the process of welding welded steel pipe, after the welded steel pipe enters the production, the manufacturers use it to manufacture large diameter submerged arc welding of steel pipes. In addition, whether there are internal defects pipe can be checked by the first full-board ultrasonic test.   Then, the milling, which can ensure the width of welded steel pipe reach to target diameter when the milling machine is through the two-sided edge of the milling pipe, so the width of the...

Seamless steel pipe production materials and USES

  Steel pipes without joints on the outer surface are made of a single piece of metal and are called seamless steel pipes. According to the manufacturing method, the seamless pipe is divided into a hot rolled pipe, a cold rolled pipe, a cold drawn pipe, an extruded pipe, a top pipe, and the like. According to the shape of the section, seamless steel pipes are divided into two types: circular and special shapes.   Shaped tubes have a variety of complex shapes such as squares, ovals, triangles, hexagons, melons, stars and wing tubes. The maximum diameter is 650mm and the minimum diameter is 0.3mm. Depending on the application, there are thick walled tubes and thin walled tubes. Seamless steel pipes are mainly used in petroleum geological drilling pipes, petrochemical cracking pipes, boiler pipes, casing pipes, automobiles, tractors, and high-precision structural steel pipes for aviation.   Classification: Seamless steel pipes along the perimeter of their cross section. According to d...

The Defects in Welded Steel Pipe Manufacturing

  There are usually two heating products for the pipe billet of the welded steel pipe , including pre-heating and rolling tube. When manufacturing welded steel pipe, the two heating products should be heated before in a given path, and it requires the use of intermediate annealing so that the residual stress can be removed. Sometimes, the welded steel pipe is manufactured to meet special requirements, for example, improving the mechanical properties and improving organizational and process performance and heat treatment. Therefore, the defects of the welded steel pipe manufacturing are uneven heating, oxidation, decarburization, heating cracks, overheating and over-burning.   The temperature on the steel pipe usually has a great influence on the quality of it, so the manufacturers must control the temperature precisely. However, the heating temperature is too low, too high or uneven heating. The deformation resistance of the metal may be increased and the plasticity of metals may be ...

Typical process of welded steel pipe

  The ERW steel pipe , which is the Electric Resistance Welded steel pipe, begins as a coiled plate of steel with appropriate thickness and specific width in its processing. This kind of welded steel pipe is cold formed. In the manufacturing process, pull the ribbon through a series of rollers to form it into a cylindrical tube. An electric charge should be used to heat the edges so that they can be welded together when the edges of the cylindrical plate come together. The electric resistance welded steel pipe can be produced at a high speed in continuous lengths up to 115'. The wall thicknesses and outside dimensions that the pipe produces is uniform, and the electric resistance welded pipe can be made in a variety of specifications. However, sometimes this kind of pipe needs minimum tonnage so that it can be set up on a specific size and has long lead times.   The name of the submerged arc welded steel pipe comes from the process that the welding arc is submerged when it happen...